Rigid flex printed circuit board quotes
Holes by means of a PCB are normally drilled with tiny drill bits produced of strong tungsten carbide. The drilling is carried out by automated drilling machines with placement controlled by a drill tape or drill file. These computer-generated files are also known as numerically controlled drill (NCD) files or “Excellon files”. The drill file describes the location and size of each drilled hole. These holes are frequently stuffed with annular rings (hollow rivets) to generate vias. Vias allow the electrical and thermal connection of conductors on opposite sides with the PCB.
Most common laminate is epoxy filled fiberglass. Drill bit wear is partly as a result of embedded glass, which is harder than steel. Large drill speed required for cost efficient drilling of numerous holes per board causes extremely high temperatures at the drill bit tip, and high temperatures (400-700 degrees) soften steel and decompose (oxidize) laminate filler. Copper is softer than glue and interior conductors may well suffer damage during drilling.
When really small vias are required, drilling with mechanical bits is costly because of superior rates of wear and breakage. In this particular case, the vias could be evaporated by lasers. Laser-drilled vias normally have an inferior surface finish inside the hole. These holes are known as micro vias.
It is also possible with controlled-depth drilling, laser drilling, or by pre-drilling the individual sheets with the PCB prior to lamination, to produce holes that connect only a few of the copper layers, instead of passing through the entire board. These holes are called blind vias when they connect an internal copper layer to an outer layer, or buried vias when they connect two or far more internal copper layers and no outer layers.
The walls with the holes, for boards with 2 or far more layers, are produced conductive then plated with copper to form plated-through holes that electrically connect the conducting layers of the PCB. For multilayer boards, those with 4 layers or more, drilling typically produces a smear of the high temperature decomposition items of bonding agent in the laminate program. Prior to the holes may be plated through, this smear should be eliminated by a chemical de-smear procedure, or by plasma-etch. Removing (etching back) the smear also reveals the interior conductors also.
Introduction to Drilling Machine / Milling Machine
A milling machine ( is really a machine device used to machine strong materials. Milling machines are often classed in two fundamental forms, horizontal and vertical, which refers to the orientation with the primary spindle. Both sorts range in dimension from little, bench-mounted devices to room-sized machines. In contrast to a drill press, which holds the workpiece stationary as the drill moves axially to penetrate the material, milling machines also move the workpiece radially from the rotating milling cutter, which cuts on its sides also as its tip. Workpiece and cutter movement are precisely controlled to less than 0.001 in (0.025 mm), generally by means of precision ground slides and leadscrews or analogous technology. Milling machines might be manually operated, mechanically automated, or digitally automated via computer numerical control (CNC).
What is Computer Numerical Control?
Most CNC milling machines (also called machining centers) are personal computer controlled vertical mills with the capability to move the spindle vertically along the Z-axis. This extra degree of freedom permits their use in diesinking, engraving programs, and 2.5D surfaces such as relief sculptures. When combined with all the use of conical resources or possibly a ball nose cutter, additionally, it significantly improves milling precision with out impacting speed, supplying a cost-efficient alternative to most flat-surface hand-engraving function.
Five-axis machining center with rotating table and computer interface
CNC machines can exist in practically any of the forms of manual machinery, like horizontal mills. The most innovative CNC milling-machines, the multiaxis machine, add two far more axes additionally to the three regular axes (XYZ). Horizontal milling machines also have a C or Q axis, allowing the horizontally mounted workpiece to be rotated, essentially allowing asymmetric and eccentric turning. The fifth axis (B axis) controls the tilt with the device by itself. When all of these axes are utilized along with each other, really complicated geometries, even natural and organic geometries for example a human head could be produced with relative ease with these machines. But the skill to program these geometries is past that of most operators. As a result, 5-axis milling machines are practically generally programmed with CAM.
With the declining price of computers and open source CNC software, the entry price of CNC machines has plummeted.
Rigid flex printed circuit board quotes